Crane service programs

Technician inspecting crane
Technician inspecting crane

Minimize unplanned downtime and increase reliability

An effective maintenance program can help address potential maintenance issues before they spoil production, compromise employee safety and negatively impact revenue. 

While most crane manufacturers provide scheduled maintenance guidelines or recommendations to help equipment perform as expected during normal operation, the most effective preventive maintenance programs are those that are customized to the environment in which the cranes operate. 

Benefits of an effective maintenance program

  • The right maintenance program can have a significant impact on the performance and reliability of your cranes.
  • Regularly scheduled inspections help identify and address safety issues before they threaten employee safety and affect company revenue.
  • A good maintenance program can help minimize the frequency and cost of unplanned downtime.
  • Planned and scheduled maintenance work can help minimize excessive labor and parts replacement.
  • A maintenance program can help assess whether your cranes are being used properly or as intended, and identify opportunities for operator training.
  • Preventive maintenance conducted at regularly scheduled intervals can often be the most effective way to maintain and potentially extend the lifespan of certain cranes.
  • Preventive maintenance supports compliance with applicable laws and regulations.

Contact us today to set up a service program
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COND​ITION
Inspection/Routine Maintenance Program

An Inspection/Routine Maintenance Program covers the compliance inspections you require as well as routine maintenance. This program addresses your safety and compliance requirements and is streamlined with a digital and automated process.

IDEAL FOR: Those with light or standard cranes with small to medium installations who want to benefit from the ease of buying from a world class service provider.​

Benefits of a CONDITION program

  • Safety and production risks are documented and recommendations for corrective actions are provided
  • Recommendations for improving the safety, productivity, application or useful life of the asset are provided 
  • Where permissible by regulation, can fulfill minimum applicable regulatory inspection requirements, helping you stay compliant
  • Can contribute to maintenance planning and decision making with inspection information available on yourKONECRANES.com, at any time and on any device

Service products in the program

Required
  • Country-specific Periodic Inspections

         or

  • MAINMAN Assessment (visual inspection and operational and functional test of the equipment, fulfills the requirements of the periodic compliance inspection in the US and Canada)

         or

  • MAINMAN Planned Maintenance (visual inspections and maintenance work, such as adjusting and lubricating, with the intent of satisfying manufacturers' maintenance recommendations, includes routine maintenance tasks)
Also recommended
CARE
Preventive/Predictive Maintenance Program

The Preventive/Predictive Maintenance program has been designed to improve equipment safety, productivity and sustainability through the systematic application of preventive maintenance inspections, compliance inspections where applicable, routine maintenance, and TRUCONNECT Remote Monitoring.

IDEAL FOR: Those with critical and/or process cranes, standard cranes and light lifting equipment used in production who want to benefit from a service agreement that includes digital and advanced services to support predictive maintenance.

Benefits of a CARE program

  • Can reduce downtime and increase reliability
  • Safety and ​production risks are documented and recommendations for corrective actions are provided
  • Recommendations for improving the safety, productivity, application or useful life of the asset are provided
  • Where permissible by regulation, can include frequent and periodic inspections to satisfy regulatory requirements and help you stay compliant
  • Can contribute to maintenance planning and decision making with inspection and maintenance information available on yourKONECRANES.com, at any time on any device
  • Operating data from TRUCONNECT Remote Monitoring provides insights into crane usage

Service products in the program

Required
  • MAINMAN Assessment (visual inspection and operational and functional test of the equipment, fulfills the requirements of the periodic compliance inspection in the US and Canada)

         or

  • MAINMAN Planned Maintenance (visual inspections and maintenance work, such as adjusting and lubricating, with the intent of satisfying manufacturers' maintenance recommendations, includes routine maintenance tasks)

         or

  • Periodic Compliance Inspections and Routine Maintenance

 

Required for Predictive Maintenance

 

Also recommended
COMMITMENT
Comprehensive Maintenance Program

If you need a more comprehensive approach with broad scope outsourcing, we can offer a Comprehensive Maintenance Program. In addition to performing the required and recommended inspections and preventive/predictive maintenance, we assume more of the equipment maintenance responsibility including in-scope repairs.

IDEAL FOR: Those with large installations who want to benefit from outsourced asset management tailored to their industry and application requirements and a partner who will help in reaching safety, productivity and sustainability targets to achieve the highest lifecycle value.

Benefits of a COMMITMENT program

  • Continuous and collaborative improvement planning helps you meet safety and productivity goals
  • Provides systematic application of preventive maintenance inspections and routine maintenance using the Risk and Recommendation Method to help improve operation safety and productivity
  • Can contribute to preventive maintenance planning and decision making with maintenance information available on yourKONECRANES.com
  • Can facilitate usage insights with data from TRUCONNECT Remote Monitoring

Service products in the program

Required
  • MAINMAN Assessment (visual inspection and operational and functional test of the equipment, fulfills the requirements of the periodic compliance inspection in the US and Canada)

         or

  • MAINMAN Planned Maintenance (visual inspections and maintenance work, such as adjusting and lubricating, with the intent of satisfying manufacturers' maintenance recommendations, includes routine maintenance tasks)

         or

  • Periodic Compliance Inspections and Routine Maintenance

         Also:

Also recommended
  • Wearing Parts Replacement
  • Site agreement
COMPLETE
Comprehensive Maintenance & Operations Program

The Comprehensive Maintenance & Operations Program accommodates customers who want to completely outsource their equipment maintenance and operation.

IDEAL FOR: Those with large installations who want to benefit from outsourced asset management and equipment operation and a collaboration to establish material handling and performance objectives for equipment and process to extend lifecycle value and total cost of ownership for the entire operation.

Benefit of a COMPLETE program

  • Provides comprehensive outsourced maintenance and operations with mutually agreed targets.

Service products in the program

Required
  • MAINMAN Assessment (visual inspection and operational and functional test of the equipment, fulfills the requirements of the periodic compliance inspection in the US and Canada)

         or

  • MAINMAN Planned Maintenance (visual inspections and maintenance work, such as adjusting and lubricating, with the intent of satisfying manufacturers' maintenance recommendations, includes routine maintenance tasks)

         or

  • Periodic Compliance Inspections and Routine Maintenance

         Also:

Also recommended
  • Site agreement

Your guide to Konecranes service agreements 

Check out our guide to learn everything you need to know about having a crane Service program with Konecranes. It takes you through the consultation process and how we share our findings, provide recommendations and discuss how these actions impact your operations and the entire health of your business.
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